|||||||||| [ Project : New Shop ] ||||||||||

Captain Morgan

Moderated User
Well, this past weekend marked the start of constuction for my new shop. I know there have been a couple other "new shop" threads here in OT, so I figured I'd make my own :D

Below is a quick Illustrator drawing of the layout of the shop, consisting of the existing 3 car garage (960 sq. ft.) and the new 40' x 60' pole barn addition (2400 sq ft.). The "little boxes" represent how many S-10's can be crammed inside when finished. There will be a 12' x 14' roll up door on the left side down where the two horizontal boxes are, and a 16' x 14' roll up door on the top end of the drawing.

new_shop.jpg


Click on Thumbnails for larger image :D

Here are some photos to get things started. We've had the ground cleared since last summer but we've been bringing in some fill every now and again to level things out.

Day 0



Day 1

First "real" day of working on the shop. Pulled down the old chimney, got the batter boards up, all corners marked out, string lines up, pole locations marked out, started compacting the ground, pulled up the power wires going to the existing garage and started digging a couple holes, but realized without the proper auger, it was kind of pointless, so that will be postponed until Wednesday.





Day 2

First Inspection Passed! :D

Holes all dug for the footings. Although the plans only call for the poles to be placed on tampered ground, we're gonna toss in 3 inches of concrete as a base.


Of course the last hole of the day decided to be a bitch, or should I say the previous property owner who decided to use their backyard for a concrete dump, along with the sheets of glass and old steel parts that had to be dug out and removed by hand.


what a great place for a hole, watch that first step :D


Day 3

Holes leveled off, concrete pads poured for extra support.


Day 4

Poles starting to go up.




Day 5

All poles are up, skirt boards in place and concrete coming tomorrow for the footings.




Day 6

Concrete for the footings poured. Unfortunately, thats all that happened that day.



Day 7

Finally got to spend a full day on the shop. Holes refilled with dirt, started framing up 2 of the walls.


 

Luke

Fish sticks SUCK !!!
Re: |||||||||| [ Project : New Shop ] ||||||||||

that hole in front of the door is shaped like a toilet
rotf.gif
 

Captain Morgan

Moderated User
Re: |||||||||| [ Project : New Shop ] ||||||||||

WyoSyclone said:
Cool! Got enough height to put in a lift??
18' ceilings, radiant heat floors & 3-phase power :D

15,000lb Rotary Lift will be ordered shortly.
 

WyoSyclone

Active member
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Oh man, you're killing me! Radiant heat!? I'd just lay on the floor, curl up in a ball, and go to sleep! :rotf: Seriously though, what a great way to heat a shop... we're going to use it in our house out in Wyoming, but it almost makes more sense in the shop :tup:

Sounds really, really nice... be sure to keep the thread updated with pics...
 

ViciousV6

400HP/550FTLB
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Morgan,

Who doing the building for you! I'm assuming that you are attaching in order to get the approval for building it. That is pretty big of a building. REAL NICE!!

Now i need to build mine!

Then i will have plenty of friends all wanting to use the lift, the torches, bead blaster, parts cleaner, etc.

Ralph
 

WyoSyclone

Active member
Re: |||||||||| [ Project : New Shop ] ||||||||||

So, Morgan, is the ridge beam sticking out of the top of the existing garage (with matching gangplank :D ) for those guys who screw up when they're helping you work on SyTy's?
 

Captain Morgan

Moderated User
Re: |||||||||| [ Project : New Shop ] ||||||||||

WyoSyclone said:
Oh man, you're killing me! Radiant heat!? I'd just lay on the floor, curl up in a ball, and go to sleep! :rotf: Seriously though, what a great way to heat a shop... we're going to use it in our house out in Wyoming, but it almost makes more sense in the shop :tup:

Sounds really, really nice... be sure to keep the thread updated with pics...
Oh ill keep the updates coming as the progress continues. Hopeing to have it framed out by the end of next week (not sure if the roof trusses will be on by then or not)

ViciousV6 said:
Morgan,

Who doing the building for you! I'm assuming that you are attaching in order to get the approval for building it. That is pretty big of a building. REAL NICE!!

Now i need to build mine!

Then i will have plenty of friends all wanting to use the lift, the torches, bead blaster, parts cleaner, etc.

Ralph
Nobody is building it for me, my friend and I are building it ourselves.

We're not attaching it for approval reasons, we're simply attaching it just because it seemed silly to have to walk outside to get to the other shop. This will allow us to keep all the equipment and machines in the existing garage and the new building will be kept clean and open for workspace, the radiant heat will also help heat the existing building too, but we do have a couple spare wood stoves we'll probably toss in there somewhere as well.

WyoSyclone said:
So, Morgan, is the ridge beam sticking out of the top of the existing garage (with matching gangplank :D ) for those guys who screw up when they're helping you work on SyTy's?
yeah pretty much, lol. We're assuming there used to be a pulley on it, but was long gone when my friend bought the property. Doesnt really matter, we have a big forklift on the property so it would be useless at this point anyway ;)
 

turboj91

New member
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Morgan,
I have a 60 x 40 garage attached to my house with radiant heat. I have the plans for the tubing layout. 8 loops and all are within 2 feet of the design target (supplier said concrete is very forgiving so if I was within 30-40 feet I would be ok). I'd be happy to share my info with you. I also did the house and basement. I memorized the design manual and did all my heat loss calculations and determined the best design layout for comfort and efficiency. I have 3 16' R18 doors and 3 exterior walls. Looks like our layout will be almost identical. I have no complaints (other than the garage is not big enough) and no regrets.
 

Loeryder

New member
Re: |||||||||| [ Project : New Shop ] ||||||||||

Pole barn ownage.

That place is gonna rock.

Can't wait to see more. :drool: :drool: :drool:
 

Raist103

Engine Killer, iPhone Killer, Lawnmower Killer
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pretty nice morgan where is that going to be?
 

CarbonFiber AWD

Donating Member
Re: |||||||||| [ Project : New Shop ] ||||||||||

That'll be a great place to tweak cars Morgan. So whats the concrete cost there screeded out and finished per foot ??
Are you wood framing or doing some form of prefab kit ?? I can't seem to decide how I want to do my attatched 30x50 shop.
Cheers,Vinny
 

dgoodhue

BuSTeD 4.3
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:drool: I am jealous. Put a loft in that to sleep in and that is my dream house.
 

Captain Morgan

Moderated User
Re: |||||||||| [ Project : New Shop ] ||||||||||

turboj91 said:
Morgan,
I have a 60 x 40 garage attached to my house with radiant heat. I have the plans for the tubing layout. 8 loops and all are within 2 feet of the design target (supplier said concrete is very forgiving so if I was within 30-40 feet I would be ok). I'd be happy to share my info with you. I also did the house and basement. I memorized the design manual and did all my heat loss calculations and determined the best design layout for comfort and efficiency. I have 3 16' R18 doors and 3 exterior walls. Looks like our layout will be almost identical. I have no complaints (other than the garage is not big enough) and no regrets.
Im sure that would be most helpful. PM sent.


Raist103 said:
pretty nice morgan where is that going to be?
West Creek

CarbonFiber AWD said:
That'll be a great place to tweak cars Morgan. So whats the concrete cost there screeded out and finished per foot ??
Are you wood framing or doing some form of prefab kit ?? I can't seem to decide how I want to do my attatched 30x50 shop.
Cheers,Vinny
Hey Vinny, not 100% sure on what the concrete cost will be, still deciding on the PSI we want to go with. Minimum is going to be 3000psi, not sure if we're gonna go up from there or not. Ill let ya know when we figure it out.

The building itself is wood framing, not so much a prefab kit since we still have to do all the cutting and whatnot, we basically bought the plans, material and instead of paying some company $20,000 to build it, we're just doing it ourselves. :tup:
 

Syclone#892

Member
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I got a 15,000lb rotary lift at my work and absolutely love it, its so sturdy. I was used to crappy wobbly lifts when I started this job yrs ago and now I will only use this lift.
It can be kind of a pain to rack smaller vehicles, ty's etc but its doable.
Great choice!
The building is gonna be real cool, hope to be able to do something like that in the future!
 

Captain Morgan

Moderated User
Re: |||||||||| [ Project : New Shop ] ||||||||||

Syclone#892 said:
I got a 15,000lb rotary lift at my work and absolutely love it, its so sturdy. I was used to crappy wobbly lifts when I started this job yrs ago and now I will only use this lift.
It can be kind of a pain to rack smaller vehicles, ty's etc but its doable.
Great choice!
The building is gonna be real cool, hope to be able to do something like that in the future!
so its hard to even get Tys on the 15K? hummmm, I might have to review the specs again and compare it to the 12K before I buy anything...
 

Syclone#892

Member
Re: |||||||||| [ Project : New Shop ] ||||||||||

Well if the lift your talking about is just like mine then its not hard it just requires a little more effort but you get used to it. Its because the lift is designed for larger vehicles so the arms are extra long which for short wheelbase can get interesting.
For work I use my lift for large medium duty trucks thats why I have this big lift but I have gotten geo prizms on it so its doable.

What I do is pull the vehicle in and stop once I can get the rear lift pads under the truck(this also makes it easy to get out since the post isnt in the way) then leave it in neutral and get out. Then I push the vehicle forward so I can get the front pads under, once I do that I will move the vehicle back and forth a couple inches to get it in the right spot.

I have been doing it for over 5 yrs now and its very easy now it just took a little figuring out.
I would recommend it because it is such a heavy duty lift that there is no worrying that the thing will every fall off, plus if you ever have to you can throw a large vehicle up in the air.

From what I remember the one we have was like $9k not cheap by lift standards but my safety is worth it
icon_biggrin.gif

The guys that installed them also said that the rotary lifts that northern etc sells are cheap versions and are not nearly as good as getting one through a dealer. He could have just been saying that to get us to keep coming to him to I don't know.

Good Luck!
 

Jersey 91/93

NASTE Member
Re: |||||||||| [ Project : New Shop ] ||||||||||

New official NASTE meet location! Rain or shine, we can all park inside anyway.
 
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