Finally have a mold for making urethane cladding

PPI Typhoon

DIY Madman
Just pulled the mold this afternoon. I have some cleaning to do on it, but I figured I would post some teaser shots.

gmold1.jpg


gmold2.jpg


gmold3.jpg


I'll post more about it later. Have some things to do this evening.
 
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warmpancakes

New member
Re: Finally have a mold for making plastic cladding

Re: Finally have a mold for making plastic cladding

thats makes my pants happy
 

Kybol

New member
Re: Finally have a mold for making plastic cladding

Re: Finally have a mold for making plastic cladding

I bet it makes most people's everything happy, including their pants.
 

live1053rulz

Nor Cal SyTy
Re: Finally have a mold for making plastic cladding

Re: Finally have a mold for making plastic cladding

You're awesome.
 

DynaGlide

Ton-Eighty
Re: Finally have a mold for making plastic cladding

Re: Finally have a mold for making plastic cladding

Schweet
 

BigBadSmoosh

Picking fights on I-65 since 2013
Re: Finally have a mold for making plastic cladding

Re: Finally have a mold for making plastic cladding

good work.
 

QUICK STORM

B.A.M.F. BMW Tech
Re: Finally have a mold for making plastic cladding

Re: Finally have a mold for making plastic cladding

nice, you would be on awesome help to people with broken cladding
 

Flyin Ryan

hated cuz he drives fords
Re: Finally have a mold for making plastic cladding

Re: Finally have a mold for making plastic cladding

wow man glad to see your making head way.. hows about some cf doors/fenders :)
 

J_SULLIVAN

A&P slave monkey
Re: Finally have a mold for making plastic cladding

Re: Finally have a mold for making plastic cladding

Looks good. :tup: How close are you to finality?
 

PPI Typhoon

DIY Madman
Re: Finally have a mold for making plastic cladding

Re: Finally have a mold for making plastic cladding

warmpancakes said:
thats makes my pants happy

Made my pants happy too when I pulled it this afternoon and had no blemishes. :tup:
 

Stangbeater

How bout it?
Re: Finally have a mold for making plastic cladding

Re: Finally have a mold for making plastic cladding

looks great. Can't wait to see the final product.
 

PPI Typhoon

DIY Madman
Re: Finally have a mold for making plastic cladding

Re: Finally have a mold for making plastic cladding

Boostedpimp said:
wow man glad to see your making head way.. hows about some cf doors/fenders :)

Well CF is possible. I have made a mold for making fiberglass, but since that was already done, I went a different route to make a mold for urethane cladding. Believe it or not, they are 2 completely different setups.

However since I started doing the fiberglass setup for doing vacuum infusion (the only way to go for making fiberglass and CF parts), I have all the equipment needed to make a CF/fiberglass piece. :cool:
 

PPI Typhoon

DIY Madman
Re: Finally have a mold for making plastic cladding

Re: Finally have a mold for making plastic cladding

J_SULLIVAN said:
Looks good. :tup: How close are you to finality?

Pretty close. I work on it for a few hours every day after work. I just need to work on a few things with viscosities of the materials and flow patterns, but once that's ironed out, I'll pull a part from it.

Hopefully within a week I'll have a master mass part (solid piece, not a thin-wall), and once I have a master piece, then I can focus on making actual pieces. This is important because I don't want to keep using my original cladding for experimentation. It does take it's toll on the pieces. :rant:
 

93TyGuy

Boost Freak
Re: Finally have a mold for making plastic cladding

Re: Finally have a mold for making plastic cladding

Bad Ass!! :boink:
 

the baPhoon

Active member
Re: Finally have a mold for making plastic cladding

Re: Finally have a mold for making plastic cladding

you sir, are a gentleman and a scholar. If i tear my stuff up i know whos door im gona be at :)
 

berzerker

wookie
Re: Finally have a mold for making plastic cladding

Re: Finally have a mold for making plastic cladding

will you have front bumper covers availible. and if so .. what will be the going $$$
 

PPI Typhoon

DIY Madman
Re: Finally have a mold for making plastic cladding

Re: Finally have a mold for making plastic cladding

berzerker said:
will you have front bumper covers availible. and if so .. what will be the going $$$

The plan is to offer all pieces. The bumper will be the last piece I mold as it will be the hardest and most expensive piece.

Going price I plan to be around $250 maybe for a front bumper. I have to calculate the material costs though, so don't quote me on that. It very well might be cheaper than that.

As stated before, it will be less expensive than buying Ebay cladding and fiberglass replicas. If I can't bring it to market for less money, then I won't bring it to market. :)
 

V895

All Moter Whore
Re: Finally have a mold for making plastic cladding

Re: Finally have a mold for making plastic cladding

Sweet A1 job.
 

Andreas

New member
Re: Finally have a mold for making plastic cladding

Re: Finally have a mold for making plastic cladding

I'm incredible impressed.
Thats just awesome!!!
 

CarbonFiber AWD

Donating Member
Re: Finally have a mold for making plastic cladding

Re: Finally have a mold for making plastic cladding

Correct me If I'm wrong here but, isn't that a simple poured latex/silicone flexible female mold pictured there ?
An infusable mold requires a considerable outside flange and that one has none to speak of. Not to mention that to make a good ,well held shaped part in composites requires ZERO flexing during dry layups, prior to prevac and infusion ,particularly with some of our more complex cladding pieces.
Even if you were to go another step and make a solid Master and lay-up for a Male mold you'd be going the wrong direction.
I don't want to come across condecending here, Its just that I do alot of CF VIP or Infusion and the processes are indeed much more complex than I see in your effort there.
The biggest concern once proper molds are made too is the final close tolerence body fitment. These parts can only fit as good as the parts they are pulled from. Warpage is almost a certainty when a loose part is not mounted or jigged to a parent surface to remain tight. Blah , blah, blah .....I realize how this comes across. I just didn't want anyones hopes disoriented, perhaps even your own ?
Now if your going for a sprayed Eurothane/ Carbon plastic and can control the build thickness with some nice expensive two-part equipment.......then your mold may work .
Best of luck ! :tup:
.............V'
 
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